Pit Stop Programme
At Fairbanks Morse, we’ve reimagined naval maintenance by drawing inspiration from an unlikely source—NASCAR. Just as a pit crew services a car in seconds with precision and preparation, our Pit Stop Programme transforms traditional ship maintenance into a proactive, streamlined process that minimises downtime and maximises fleet readiness.
WHAT IS THE PIT STOP PROGRAMME?
The Pit Stop Programme is a proactive, standardised maintenance approach designed to replace the unpredictable “open and inspect” method. By leveraging advanced planning, pre-staged overhaul kits, and a closed-loop part refurbishment system, we deliver faster, more reliable maintenance solutions.
- Dramatically Shortened Timelines: Maintenance periods are reduced from months to weeks.
- Significant Cost Reductions: Standardised parts and controlled refurbishments lower costs without compromising quality.
- Improved Fleet Availability: More ships are mission-ready, enhancing naval power and operational flexibility.
Key Features of the Pit Stop Programme
- Advanced Planning: Maintenance is pre-planned with a predictable scope of work, eliminating delays caused by unexpected discoveries.
- Pre-Staged Overhaul Kits: Complete engine component sets are refurbished, kitted, and shipped to vessels ahead of maintenance windows.
- Closed-Loop Refurbishment: Removed components are overhauled and replenished for future use, ensuring a sustainable inventory.
- Standardised Processes: Detailed project plans and OEM-validated procedures ensure consistent, repeatable outcomes
Minimising Downtime, Maximising Readiness
The Pit Stop Programme has already delivered remarkable results for Whidbey Island-Class LSDs:
- Reduced overhaul timelines from 9 months to under 2 months.
- Achieved a 60% faster maintenance turnaround compared to traditional methods.
- Improved fleet availability and reduced costs.
Examples of Success:
- USS ASHLAND: Overhauled 3 SSDGs in under 26 days each.
- USS GUNSTON HALL: Completed 1 MPDE overhaul in under 38 days, including warranty work.
- USS PEARL HARBOR: Overhauled 1 SSDG in under 26 days.
- USS OAK HILL: Overhauled 2 MPDEs in just 52 days combined.
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